Defects
| Categories
|
---|
Critical
| Major
| Minor
|
---|
Type or size of container or component parts not as specified | None permitted
|
Closure not sealed, crimped, stitched, or fitted properly:
| | | |
(a) Heat processed primary container | 1
| | |
(b) Non-heat processed primary container | | 101
| |
(c) Other than primary container | | | 201
|
Dirty, stained, or smeared container | | | 202
|
Unmelted gels in plastic | | | 203
|
Torn or cut container or abrasion (non-leaker):
| | | |
(a) Materially affecting appearance but not usability | | | 204
|
(b) Materially affecting usability | | 102
| |
Moldy area | 2
| | |
Individual packages sticking together or to shipping case (tear when separated) | | 103
| |
Not fully covering product | | 104
| |
Wet or damp (excluding ice packs):
| | | |
(a) Materially affecting appearance but not usability | | | 205
|
(b) Materially affecting usability | | 105
| |
Over wrap (when required):
| | | |
(a) Missing | | 106
| |
(b) Loose, not sealed, or closed | | | 206
|
(c) Improperly applied | | | 207
|
Sealing tape, strapping, or adhesives (when required):
| | | |
(a) Missing | | 107
| |
(b) Improperly placed, applied, torn, or wrinkled | | | 208
|
Tape over bottom and top closures (when required):
| | | |
(a) Not covering stitching | | 108
| |
(b) Torn (exposing stitching) | | 109
| |
(c) Wrinkled (exposing stitching) | | 110
| |
(d) Not adhering to bag:
| | | |
1. Exposing stitching | | 111
| |
2. Not exposing stitching | | | 209
|
(e) Improper placement | | | 210
|
Product sifting or leaking:
| | | |
(a) Non-heat processed | | 112
| |
(b) Heat processed | 3
| | |
Flexible pop-top:
| | | |
(a) Poor seal (wrinkle, entrapped matter, etc.) reducing intact seal to less than
1/16-inch | 4
| | |
(b) Short pull tab (materially affecting usability) | | | 212
|
(c) Missing pull tab | | 113
| |
(d) Torn pull tab (materially affecting usability) | | | 213
|
Missing component (straw, etc.) | | | 214
|
Two part container (poly lined box or bag in box):
| | | |
(a) Outer case torn | | | 215
|
(b) Poly liner:
| | | |
1. Missing | 5
| | |
2. Improper closure | | 114
| |
Missing “zip lock” (re-sealable containers) | | | 216
|
Loss of vacuum (in vacuum-packed) | | 115
| |
Pre-formed containers:
| | | |
(a) Dented or crushed area | | | 217
|
(b) Deformed container | | | 218
|
Missing re-sealable cap | | 116
| |
Inner or outer safety seal—missing, torn, poor seal | 6
| | |
Air bubble in plastic | | 117
| |
Thermostabilized products (includes but not limited to tubes, pouches, etc.):
| | | |
Foldover wrinkle in seal area (thermostabilized pouches):
| | | |
(a) Extends through all plies across seal area or reduces seal less than
1/16-inch | 7
| | |
(b) Does not extend through all plies and effective seal is
1/16-inch or greater | | | 219
|
Incomplete seal (thermostabilized pouches) | 8
| | |
Non-bonding seal (thermostabilized pouches) | 9
| | |
Laminate separation in body of pouch or in seal within
1/16-inch of food product edge:
| | | |
(a) If food contact layer is exposed | 10
| | |
(b) If food contact surface is exposed after manipulation or laminate separation expands after manipulation | | 118
| |
(c) If lamination separation is limited to isolated spots that do not propagate with manipulation or is outer ply separation in seal within
1/16-inch of food product edge of seal | | | 220
|
Flex cracks (cracks in foil layer only) | | | 221
|
Swollen container | 11
| | |
Blister (in seal) reducing intact seal to less than
1/16-inch | 12
| | |
Compressed seal (overheated to bubble or expose inner layer) reducing intact seal to less than
1/16-inch | 13
| | |
Stringy seal (excessive plastic threads showing at edge of seal area) | | | 222
|
Contaminated seal (entrapped matter) reducing intact seal to less than
1/16-inch | 14
| | |
Seal creep (product in pouch “creeping” into seal) reducing intact seal to less than
1/16 inch | 15
| | |
Misaligned or crooked seal reducing intact seal to less than
1/16-inch | 16
| | |
Seal formed greater than 1-inch from edge of pouch (unclosed edge flaps) | | | 223
|
Waffling (embossing on surface from retort racks; not scorable unless severe) | | | 224
|
Poor or missing tear notch (when required) | | | 225 |