| Affected source/Emission unit
| Monitor type/Operation/Process
| Monitoring requirements
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| All affected sources and emission units with an add-on air pollution control device | Emission capture and collection system | Annual inspection of all emission capture, collection, and transport systems to ensure that systems continue to operate in accordance with ACGIH Guidelines.
e Inspection includes volumetric flow rate measurements or verification of a permanent total enclosure using EPA Method 204.
d
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| All affected sources and emission units subject to production-based (lb/ton or gr/ton of feed/charge) emission limits.
a | Feed/charge weight | Record weight of each feed/charge, weight measurement device or other procedure accuracy of ±1%;
b calibrate according to manufacturer's specifications, or at least once every 6 months.
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| Group 1 furnace, group 2 furnace, in-line fluxer, and scrap dryer/delacquering kiln/decoating kiln | Labeling | Check monthly to confirm that labels are intact and legible.
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| Aluminum scrap shredder with fabric filter | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM or | Design and install in accordance with PS-1; collect data in accordance with subpart A of 40 CFR part 63; determine and record 6-minute block averages.
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| | VE | Conduct and record results of 30-minute daily test in accordance with Method 9 or ASTM D7520-13.
e
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| Thermal chip dryer with afterburner | Afterburner operating temperature | Continuous measurement device to meet specifications in § 63.1510(g)(1); record average temperature for each 15-minute block; determine and record 3-hr block averages.
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| | Afterburner operation | Annual inspection of afterburner internal parts; complete repairs in accordance with the OM&M plan.
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| | Feed/charge material | Record identity of each feed/charge; certify feed/charge materials every 6 months.
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| Scrap dryer/delacquering kiln/decoating kiln with afterburner and lime-injected fabric filter | Afterburner operating temperature | Continuous measurement device to meet specifications in § 63.1510(g)(1); record temperature for each 15-minute block; determine and record 3-hr block averages.
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| | Afterburner operation | Annual inspection of afterburner internal parts; complete repairs in accordance with the OM&M plan.
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| | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM | Design and Install in accordance with PS-1; collect data in accordance with subpart A of 40 CFR part 63; determine and record 6-minute block averages.
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| | Lime injection rate | For continuous injection systems, inspect each feed hopper or silo every 8 hours to verify that lime is free flowing; record results of each inspection. If blockage occurs, inspect every 4 hours for 3 days; return to 8-hour inspections if corrective action results in no further blockage during 3-day period, record feeder setting daily. Verify monthly that lime injection rate is no less than 90 percent of the rate used during the compliance demonstration test.
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| | Fabric filter inlet temperature | Continuous measurement device to meet specifications in § 63.1510(h)(2); record temperatures in 15-minute block averages; determine and record 3-hr block averages.
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| Sweat furnace with afterburner | Afterburner operating temperature | Continuous measurement device to meet specifications in § 63.1510(g)(1); record temperatures in 15-minute block averages; determine and record 3-hr block averages.
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| | Afterburner operation | Annual inspection of afterburner internal parts; complete repairs in accordance with the OM&M plan.
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| Dross-only furnace with fabric filter | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM | Design and install in accordance with PS-1; collect data in accordance with subpart A of 40 CFR part 63; determine and record 6-minute block averages.
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| | Feed/charge material | Record identity of each feed/charge; certify charge materials every 6 months.
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| Rotary dross cooler with fabric filter | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM | Design and install in accordance with PS-1; collect data in accordance with subpart A of 40 CFR part 63; determine and record 6-minute block averages.
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| In-line fluxer with lime-injected fabric filter | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM | Design and install in accordance with PS-1; collect data in accordance with subpart A of 40 CFR part 63; determine and record 6-minute block averages.
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| | Reactive flux injection rate | Weight measurement device accuracy of ±1%;
b calibrate according to manufacturer's specifications or at least once every 6 months; record time, weight and type of reactive flux added or injected for each 15-minute block period while reactive fluxing occurs; calculate and record total reactive chlorine flux injection rate and the total reactive fluorine flux injection rate for each operating cycle or time period used in performance test; or Alternative flux injection rate determination procedure per § 63.1510(j)(5). For solid flux added intermittently, record the amount added for each operating cycle or time period used in the performance test.
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| In-line fluxer using no reactive flux | Flux materials | Record flux materials; certify every 6 months for no reactive flux.
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| Group 1 furnace with lime-injected fabric filter | Bag leak detector or | Install and operate in accordance with manufacturer's operating instructions.
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| | COM | Design and install in accordance with PS-1; collect data in accordance with subpart A of 40 part CFR 63; determine and record 6-minute block averages.
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| | Lime injection rate | For continuous injection systems, record feeder setting daily and inspect each feed hopper or silo every 8 hours to verify that lime is free-flowing; record results of each inspection. If blockage occurs, inspect every 4 hours for 3 days; return to 8-hour inspections if corrective action results in no further blockage during 3-day period.
c Verify monthly that the lime injection rate is no less than 90 percent of the rate used during the compliance demonstration test.
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| | Reactive flux injection rate | Weight measurement device accuracy of ±1%;
b calibrate every 3 months; record weight and type of reactive flux added or injected for each 15-minute block period while reactive fluxing occurs; calculate and record total reactive chlorine flux injection rate and the total reactive fluorine flux injection rate for each operating cycle or time period used in performance test; or Alternative flux injection rate determination procedure per § 63.1510(j)(5). For solid flux added intermittently, record the amount added for each operating cycle or time period used in the performance test.
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| Group 1 furnace without add-on controls | Fluxing in sidewell furnace hearth | Maintain flux addition operating log; certify every 6 months.
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| | Reactive flux injection rate | Weight measurement device accuracy of +1%;
b calibrate according to manufacturer's specifications or at least once every six months; record weight and type of reactive flux added or injected for each 15-minute block period while reactive fluxing occurs; calculate and record total reactive flux injection rate for each operating cycle or time period used in performance test. For solid flux added intermittently, record the amount added for each operating cycle or time period used in the performance test.
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| | OM&M plan (approved by permitting agency) | Demonstration of site-specific monitoring procedures to provide data and show correlation of emissions across the range of charge and flux materials and furnace operating parameters.
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| | Feed material (melting/holding furnace) | Record type of permissible feed/charge material; certify charge materials every 6 months.
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| Clean (group 2) furnace | Charge and flux materials | Record charge and flux materials; certify every 6 months for clean charge and no reactive flux.
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