Application
| Substitute
| Decision
| Conditions
| Comments
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CFC-12 Automobile Motor Vehicle Air Conditioning (New Equipment/NIKs only) | HFC-134a | Acceptable subject to use conditions, for passenger cars and light-duty trucks manufactured for Model Year 2020 or earlier, and for vehicles other than passenger cars or light-duty trucks | —must be used with unique fittings
—must be used with detailed labels | EPA is concerned that the existence of several substitutes in this end-use may increase the likelihood of significant refrigerant cross-contamination and potential failure of both air conditioning systems and recovery/recycling equipment.
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CFC-12 Automobile Motor Vehicle Air Conditioning (New Equipment/NIKs only) | HCFC Blend Beta (R-416A) | Acceptable subject to use conditions, for passenger cars and light-duty trucks manufactured for Model Year 2016 or earlier, and for vehicles other than passenger cars or light-duty trucks | —must be used with unique fittings
—must be used with detailed labels | EPA is concerned that the existence of several substitutes in this end-use may increase the likelihood of significant refrigerant cross-contamination and potential failure of both air conditioning systems and recovery/recycling equipment.
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CFC-12 Automobile Motor Vehicle Air Conditioning (New Equipment/NIKs only) | R-401C | Acceptable subject to use conditions | —must be used with unique fittings
—must be used with detailed labels | EPA is concerned that the existence of several substitutes in this end-use may increase the likelihood of significant refrigerant cross-contamination and potential failure of both air conditioning systems and recovery/recycling equipment.
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CFC-12 Automobile Motor Vehicle Air Conditioning (Retrofit Equipment only) | HFC-134a, R-401C, HCFC Blend Beta (R-416A) | Acceptable subject to use conditions | —must be used with unique fittings
—must be used with detailed labels
—all CFC-12 must be removed from the system prior to retrofitting
Refer to the text for a full description | EPA is concerned that the existence of several substitutes in this end-use may increase the likelihood of significant refrigerant cross-contamination and potential failure of both air conditioning systems and recovery/recycling equipment. No distinction is made between “retrofit” and “drop-in” refrigerants; retrofitting a car to use a new refrigerant includes all procedures that result in the air conditioning system using a new refrigerant.
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CFC-12 Automobile Motor Vehicle Air Conditioning (New equipment only) | R-152a as a substitute for CFC-12 | Acceptable subject to use conditions | Engineering strategies and/or devices shall be incorporated into the system such that foreseeable leaks into the passenger compartment do not result in R-152a concentrations of 3.7% v/v or above in any part of the free space1inside the passenger compartment for more than 15 seconds when the car ignition is on
Manufacturers must adhere to all the safety requirements listed in the Society of Automotive Engineers (SAE) Standard J639 (adopted 2011), including unique fittings and a flammable refrigerant warning label as well as SAE Standard J2773 (adopted February 2011) | Additional training for service technicians recommended.
Manufacturers should conduct and keep on file failure mode and Effect Analysis (FMEA) on the MVAC as stated in SAE J1739.
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CFC-12 Automobile Motor Vehicle Air Conditioning (New equipment in passenger cars and light-duty trucks only) | HFO-1234yf as a substitute for CFC-12 | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844.
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS. Reg. No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
Refrigerant containers of HFO-1234yf for use in professional servicing are from 5 lbs. (2.3 L) to 50 lbs. (23 L) in size.
Requirements for handling, storage, and transportation of compressed gases apply to this refrigerant, such as regulations of the Occupational Safety and Health Administration at 29 CFR 1910.101 and the Department of Transportation's requirements at 49 CFR 171-179.
Requirements for handling, storage, and transportation of compressed gases apply to this refrigerant, such as regulations of the Occupational Safety and Health Administration at 29 CFR 1910.101 and the Department of Transportation's requirements at 49 CFR 171-179.
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CFC-12 Motor Vehicle Air Conditioning (New equipment only) | Carbon dioxide (CO2) as a substitute for CFC-12 | Acceptable subject to use conditions | Engineering strategies and/or mitigation devices shall be incorporated such that in the event of refrigerant leaks, the resulting CO2 concentrations do not exceed: | Additional training for service technicians is recommended.
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| | | The short term exposure level (STEL) of 3% or 30,000 ppm averaged over 15 minutes in the passenger free space
1; and;
The ceiling limit of 4% or 40,000 ppm in the passenger breathing zone.
2 | In designing risk mitigation strategies and/or devices, manufacturers should factor in background CO2 concentrations in the passenger cabin potentially contributed from normal respiration by the maximum number of vehicle occupants.
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| | | Vehicle manufacturers must keep records of the tests performed for a minimum period of three years demonstrating that CO2 refrigerant levels do not exceed the STEL of 3% averaged over 15 minutes in the passenger free space, and the ceiling limit of 4% in the breathing zone | Use of the standards SAE J1052, SAE J2772, and SAE J2773 is recommended as additional reference.
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| | | The use of CO2 in MVAC systems must adhere to the standard conditions identified in SAE Standard J639 (2011 version) including:
Installation of a high pressure system warning label;
Installation of a compressor cut-off switch; and
Use of unique fittings with:
Outside diameter of 16.6 +0/−0.2 mm (0.6535 +0/−0.0078 inches) for the MVAC low-side;
Outside diameter of 18.1 +0/−0.2 mm (0.7126 +0/−0.0078 inches) for the MVAC high-side; and
Outside diameter of 20.955 +0/−0.127 mm (0.825 +0/−0.005 inches) and right-hand thread direction for CO2 refrigerant service containers.
3 | Manufacturers should conduct and keep on file Potential Failure Mode and Effects Analysis in Design [Design FMEA], Potential Failure Mode and Effect Analysis in Manufacturing and Assembly Process [Process FMEA] on the MVAC as stated in SAE J1739.
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Motor vehicle air conditioning (newly manufactured medium-duty passenger vehicles) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS. Reg. No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured heavy-duty pickup trucks) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured complete heavy-duty vans only) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
HFO-1234yf is acceptable for complete heavy-duty vans. Complete heavy-duty vans are not altered by a secondary or tertiary manufacturer.
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured heavy-duty pickup trucks) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured complete heavy-duty vans only) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
HFO-1234yf is acceptable for complete heavy-duty vans. Complete heavy-duty vans are not altered by a secondary or tertiary manufacturer.
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured nonroad agricultural tractors with greater than 40 horsepower) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) Systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured nonroad self-propelled agricultural machinery) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J28446 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured nonroad compact equipment) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844)
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act (80 FR 37166, June 30, 2015), commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured nonroad construction, forestry, and mining equipment) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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Motor vehicle air conditioning (newly manufactured nonroad commercial utility vehicles) | HFO-1234yf | Acceptable subject to use conditions | As of June 3, 2022:
(1) HFO-1234yf MVAC systems must adhere to all of the safety requirements of SAE J639,4 7 including requirements for a flammable refrigerant warning label, high-pressure compressor cutoff switch and pressure relief devices, and unique fittings. For connections with refrigerant containers for use in professional servicing, use fittings must be consistent with SAE J2844.6 7 For connections with small refrigerant cans for consumer or professional use, use fittings must have a diameter of 0.5 inches, a thread pitch of 16 thread per inch, and a left thread direction, consistent with SAE J2844
(2) Manufacturers must conduct Failure Mode and Effect Analysis (FMEA) as provided in SAE J1739.5 7 Manufacturers must keep the FMEA on file for at least three years from the date of creation | Additional training for service technicians recommended.
HFO-1234yf is also known as 2,3,3,3-tetrafluoro-prop-1-ene (CAS No. 754-12-1).
Consistent with EPA's Significant New Use Rule for HFO-1234yf under the Toxic Substances Control Act, commercial users or consumers can only recharge MVAC systems with HFO-1234yf where the original charging of the system with HFO-1234yf was done by the original equipment manufacturer.
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